400–800 Cage Strander

Designed for cabling insulated cores and stranding flexible copper conductors used in control, signal, small plastic and new energy charging cables across varied cable production requirements.

Primary Applications	Insulated Core Cabling and Flexible Copper Conductor Stranding
Applicable Material	Copper, Aluminum, Insulated and Sheathed Wire
Available Machine Sizes	400 / 500 / 630 / 800
Cage Configuration	6 / 12 / 18 / 24 Bobbins, Depending on Machine Size
Tension Control	Magnetic Hysteresis or Active Pay-Off
Maximum Cage Speed	50–120 rpm, Depending on Model and Configuration

Machine configuration can be tailored to your cable structure, conductor size, production speed and local power requirements.

MACHINE INFORMATION

Overview & Key Features

Flexible Cabling and Conductor Stranding

The 400–800 Cage Strander is designed for cabling insulated cores used in control cables, signal cables and small plastic cables. It is also suitable for stranding flexible copper conductors used in new energy charging cable production.

The machine uses a parallel planetary gear back-twist structure with magnetic hysteresis tension control or active pay-off. Stable bobbin tension is maintained during unwinding, while machine size, cage configuration and tension method can be selected according to conductor material and cable construction.

Key Features

Parallel planetary gear back-twist system
Independent PLC closed-loop tension control
Magnetic hysteresis tension control option
Motor-driven active pay-off option
Stable tension during bobbin unwinding
Hard-tooth gearbox transmission
Multiple cage configurations available

TECHNICAL REFERENCE

Typical Configuration & Specifications

The following specifications represent a typical machine configuration and are provided for reference. Final parameters will be confirmed according to your cable structure and production requirements.

Machine Type	400–800 Cage Strander
Available Machine Sizes	400 / 500 / 630 / 800
Cage Configurations	6 / 12 / 18 / 24 Bobbins, Depending on Model
Tension Configurations	Magnetic Hysteresis / Active Pay-Off
JY400 Magnetic Tension	Copper: 0.65–5.0 mm; Aluminum: 0.85–5.0 mm; Insulated: 0.85–5.0 mm; Sheathed: 0.9–6.0 mm; Cage Speed: 120 / 110 / 100 / 90 rpm
JY500 Magnetic Tension	Copper: 1.0–6.0 mm; Aluminum: 1.2–6.5 mm; Insulated: 1.2–6.5 mm; Sheathed: 1.2–7.5 mm; Cage Speed: 115 / 105 / 95 / 85 rpm
JY630 Magnetic Tension	Copper: 1.5–6.5 mm; Aluminum: 1.8–6.5 mm; Insulated: 1.8–6.5 mm; Sheathed: 1.8–7.5 mm; Cage Speed: 110 / 100 / 90 / 80 rpm
JY800 Magnetic Tension	Copper: 2.5–10.0 mm; Aluminum: 3.0–10.0 mm; Insulated: 3.0–10.0 mm; Sheathed: 3.0–15.0 mm; Cage Speed: 65 / 50 rpm for 6 / 12 Bobbins
JY400 Active Pay-Off	Copper: 0.2–2.0 mm; Aluminum: 0.3–2.0 mm; Insulated: 0.3–3.5 mm; Sheathed: 0.5–5.0 mm; Cage Speed: 105 / 95 / 85 / 75 rpm
JY500 Active Pay-Off	Copper: 0.2–2.0 mm; Aluminum: 0.3–2.0 mm; Insulated: 0.3–4.0 mm; Sheathed: 0.5–5.0 mm; Cage Speed: 100 / 90 / 80 / 70 rpm
JY630 Active Pay-Off	Copper: 0.2–2.0 mm; Aluminum: 0.3–2.0 mm; Insulated: 0.3–4.0 mm; Sheathed: 0.5–5.0 mm; Cage Speed: 95 / 85 / 75 / 65 rpm
Transmission System	Main Motor with Hard-Tooth Gearbox Drive

Configuration Note

Final machine parameters and line configuration will be confirmed according to the cable structure, material size, required production speed, reel dimensions and local power supply.

ENGINEERING SUPPORT

Need a Machine Configuration for Your Production Requirements?

Share your cable type, material size, required production speed and reel specifications. Our engineering team will recommend a suitable machine configuration and prepare a practical technical proposal.

Request a Machine Solution