1000–1600 Cable Forming Machine

The Machine is designed for laying up insulated cores into complete cable structures for low-voltage power, rubber-sheathed, control and new energy charging cables.

Primary Application	Insulated Core Laying-Up and Cable Forming
Applicable Cable Types	Low-Voltage Power, Rubber-Sheathed, Control and Charging Cables
Available Machine Sizes	1000 / 1250 / 1600
Cage Configuration	1+6 / 1+1+3 / 1+4
Single Wire Diameter	5–35 mm, Depending on Model
Maximum Cage Speed	30–50 rpm, Depending on Model

Machine configuration can be tailored to your cable structure, conductor size, production speed and local power requirements.

MACHINE INFORMATION

Overview & Key Features

Multi-Core Cable Laying-Up for Large Cables

The 1000–1600 Cable Forming Machine is used to lay up insulated cores into complete cable structures for low-voltage power cables, rubber-sheathed cables, control cables and new energy charging cables.

The machine combines a planetary gear back-twist system with front and rear cage support for stable rotation. Mechanical or magnetic hysteresis tension control can be selected, while independent PLC closed-loop control maintains consistent tension during bobbin unwinding. Machine configuration can be selected according to cable structure and production requirements.

Key Features

Planetary gear back-twist structure
Back-twist and non-back-twist operation
Electric pre-twist adjustment without shutdown
Front and rear cage support
Independent PLC tension control
Mechanical or magnetic hysteresis tension
Hard-tooth gearbox transmission

TECHNICAL REFERENCE

Typical Configuration & Specifications

The following specifications represent a typical machine configuration and are provided for reference. Final parameters will be confirmed according to your cable structure and production requirements.

Machine Type	1000–1600 Cable Forming Machine
Available Machine Sizes	1000 / 1250 / 1600
Applicable Cable Types	Low-Voltage Power, Rubber-Sheathed, Control and New Energy Charging Cables
Tension Control	Mechanical or Magnetic Hysteresis Tension Control
JLY1000/1+6 Magnetic Tension	Single Wire Diameter: 5–20 mm; Maximum Cage Speed: 50 rpm
JLY1250/1+1+3 Magnetic Tension	Single Wire Diameter: 5–25 mm; Maximum Cage Speed: 45 rpm
JLY1250/1+4 Magnetic Tension	Single Wire Diameter: 5–25 mm; Maximum Cage Speed: 45 rpm
JLY1250/1+6 Magnetic Tension	Single Wire Diameter: 5–25 mm; Maximum Cage Speed: 45 rpm
JLY1600/1+1+3	Single Wire Diameter: 10–35 mm; Maximum Cage Speed: 30 rpm
Back-Twist Configuration	Back-Twist or Non-Back-Twist Operation
Drive System	Main Motor with Hard-Tooth Gearbox Transmission

Configuration Note

Final machine parameters and line configuration will be confirmed according to the cable structure, material size, required production speed, reel dimensions and local power supply.

ENGINEERING SUPPORT

Need a Machine Configuration for Your Production Requirements?

Share your cable type, material size, required production speed and reel specifications. Our engineering team will recommend a suitable machine configuration and prepare a practical technical proposal.

Request a Machine Solution